Wire end ferrules: Professional stranded wire connection for precise, durable electrical installations
Wire end ferrules are indispensable connecting elements in electrical engineering and enable a secure, durable and professional connection of stranded wires and cable ends. Whether insulated or uninsulated - with the right wire end ferrules, you can protect your stripped cable ends from damage and ensure optimum contact quality in connection terminals, screw terminals or plug connectors.
In our range, you will find wire end ferrules in various sizes and designs that meet the highest standards of quality and safety.
Assortment box single ferrules uninsulated
Assortment Box Insulated Twin Ferrules
Large Assortment Box Insulated Single Wire End...
Assortment box Insulated single ferrules
Wire end sleeve Earth leakage proof
Wire end ferrule uninsulated
Insulated ferrule Twin, special colors and lengths
Insulated ferrule single, special colors and...
Insulated ferrule single according to DIN 46228/4
Insulated ferrules Twin according to DIN 46228/4
Our range - A wide variety of ferrules for every application
Choosing the right wire end ferrule is crucial for permanently safe and standard-compliant wiring. At EMC Direct, you will find a large selection of insulated and uninsulated ferrules that are precisely tailored to your requirements - whether for industrial systems, distribution boxes or control cabinet construction.
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Uninsulated ferrulesthe uninsulated ferrules are ideal for applications with limited space or where additional insulation is not required. They are made of high-quality, tin-plated copper and enable a clean, conductive connection of the stripped strand ends to terminals or connectors. They are processed using a suitable Wire end ferrule pliers or crimping pliers - fast, reliable and DIN-compliant.
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Insulated single wire end ferrules to DIN 46228/4: The insulated wire end ferrules have a color-coded plastic collar for easy identification of the cable cross-sections. The design in accordance with DIN 46228/4 ensures full compatibility with common clamping systems. The integrated kink protection also provides mechanical relief - a clear advantage, especially for moving cables.
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Twin wire end ferrules to DIN 46228/4if two flexible conductors are to be connected in one terminal, twin ferrules are the right choice Twin wire end ferrules are the perfect choice. They combine two stranded conductors in a common sleeve and enable a stable, space-saving connection. The colored insulation in accordance with DIN makes it easy to identify the corresponding cross-section - ideal for fast, standard-compliant installations.
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Special colors & special lengths - single and twinfor special applications, EMC Direct offers both Single as well as Twin ferrules in special colors and special lengths. These variants are particularly popular when it comes to individual markings, specific terminal types or industry-specific requirements. They offer maximum flexibility combined with the usual high quality and standard safety.
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Earth-fault-proof ferrulesthe earth-fault-proof ferrules offer increased protection against unintentional electrical connections or short circuits in installations with limited installation space. Particularly in safety-critical areas of electrical engineering, they offer additional safety compared to standard ferrules. It is also insulated, has a long insulating collar and can be processed with conventional crimping tools.
Choose the right wire end ferrule for your project now - whether standard, twin or special version. All variants impress with their quality, compliance with standards and ease of processing. Ideal for switch cabinet construction, machine installation or building infrastructure. Order directly from the online store now!
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How to process wire end ferrules correctly
Correct processing is crucial for a secure connection. The process involves several steps:
Stripping the cable
Remove the insulation at the end of the cable using suitable wire strippers. Make sure that you only strip the required length that exactly matches the length of the wire end ferrule.
Select the appropriate wire end ferrule
Select an insulated or uninsulated wire end ferrule that exactly matches the cable cross-section (in mm²). Also take into account the color of the insulating collar, as this indicates the standardized cross-section and facilitates subsequent installation.
Inserting the cable into the wire end ferrule
Carefully insert the stripped strands into the sleeve. Make sure that no individual strands are sticking out and that the strands are fully inserted into the copper ferrule.
Crimping with the appropriate crimping tool
Use crimping pliers or wire-end ferrule pliers suitable for the cross-section to crimp the sleeve firmly onto the cable end. Make sure that the crimp is precisely centered to achieve uniform deformation.
Quality control
After crimping, check the connection for a tight fit, correct positioning of the insulation and any damage. The wire end ferrule should be firmly attached to the cable and must not be able to be displaced.
Installation in the connection terminal
Insert the crimped cable end with the wire end ferrule into the corresponding terminal or connector. The connection is now secure, provides optimum electrical contact and protects the strands from damage or fraying.
EMC Direct: Reliable ferrules for your demanding projects
At EMC Direct, we understand the high demands that companies place on the quality, reliability and efficiency of their components. Our aim is to provide you with first-class products to support you perfectly in the implementation of your projects.
Tested quality
We only supply you with wire end ferrules that meet the strict requirements of DIN standard 46228. This guarantees you not only defined dimensions and color codes, but above all reliable material quality made from highly conductive copper. This standard conformity ensures maximum process reliability and compatibility with professional crimping tools.
Comprehensive range
Our range of wire end ferrules covers every need. You will find insulated and uninsulated wire end ferrules in various sizes, special TWIN wire end ferrules for double termination and practical wire end ferrule sets for mobile use.
Geared towards professional requirements
Our service is optimized for business customers. This means: practical packaging units, attractive graduated prices for larger purchase quantities and fast, reliable logistics. We ensure that you receive your goods on time and that your projects continue without delay.
Competent specialist advice from experts
Are you unsure which ferrule is the right one for a specific application or a borderline cross-section? Do you have questions about correct processing or need a recommendation for the right crimping tool? Our experienced team is at your side with technical expertise.
Get your high-quality ferrules from EMC Direct now and benefit from our many years of experience and first-class service. Our products guarantee you reliable and safe connection technology for every application.